Active Concepts Manufacturing Expansion & Facility Renovation

Miles-McClellan Renovates Manufacturing, Laboratory and Warehouse Spaces for Active Concepts
Location
Charlotte, NC
Owner
Active Concepts
Services
Sector
Industrial & Manufacturing
Type
Renovation
Size
40,000+ sq ft

When Active Concepts, a manufacturer and supplier of cosmetic and personal care ingredients, expanded in the Charlotte, North Carolina, region, the company purchased a large facility requiring extensive renovation to support its evolving operations. Following a recommendation from a trusted source, Active Concepts selected Miles-McClellan Construction as a reliable partner to lead a multi-phase design/build renovation and upfit. The project involved transforming the facility to accommodate administrative offices, laboratory operations, product warehousing, manufacturing, and specialized chemical processing equipment.

Phase 1: Office & Laboratory Upfit (20,000 sq ft)

  • Construction of new offices and a laboratory for quality-control testing
  • Completed two weeks ahead of schedule

Phase 2: Production & Warehousing Expansion (5,000 sq ft)

  • Converted building into production and warehouse space for small-batch manufacturing
  • Provided dedicated areas for production and inventory storage

Phase 3: Fragrance Production Facility (15,000 sq ft)

  • Renovated space to support new fragrance product line with specialized manufacturing systems, including tanks, chillers, and other chemical processing equipment
  • Complex piping, controls commissioning, and rigorous testing ensured the systems met operational and safety requirements

Throughout the project, Miles-McClellan’s flexibility, ingenuity, and commitment to collaboration helped keep the work moving efficiently while maintaining exceptional quality standards. The successful outcome demonstrates Miles-McClellan’s expertise in renovating and repurposing manufacturing facilities, particularly projects involving specialized production environments, laboratories, warehousing, and chemical processing operations. 

"Simply put, we took the building apart and put it back together the way our client wanted it to be."
- Miles-McClellan Project Executive Grey London

COMPREHENSIVE FEATURES INCLUDE:

  • Multi-phase design/build manufacturing facility renovation
  • 40,000+ square feet transformed across three phases
  • Office, laboratory, warehousing, and production environments
  • Specialized infrastructure for chemical and fragrance manufacturing
  • Adherence to strict controls commissioning and testing
  • Phase 1 completed two weeks ahead of schedule
  • Collaborative approach that minimized rework and change orders
  • Strong client satisfaction and lasting project partnership

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